Aftermarket plastics can transform your ATV’s appearance and protect its frame, but not all kits are equal. We researched and compared seven top options using manufacturer specifications, industry standards for UV resistance and impact strength, and aggregated owner feedback from forums and verified reviews. Our evaluation focuses on real-world durability, ease of installation, and value to help you choose the right set for your machine.
| Photo | Product | Score | Buy |
|---|---|---|---|
 |
Maier Mfg. ATV Full Plastic Kit Best Overall UV-stabilized ABS plastic, direct fit for select models |
9 | 🛒 Check Price |
 |
Acerbis ATV Plastic Kit Best for Racing Polyethylene construction, lightweight and flexible |
8.7 | 🛒 Check Price |
 |
O.E.M. Parts ATV Plastic Set Best Value Injection-molded polypropylene, budget-friendly |
8.4 | 🛒 Check Price |
 |
Rough Country ATV Armor Plastics Most Durable Heavy-duty polyethylene, reinforced with fiberglass strands |
8.1 | 🛒 Check Price |
 |
Tusk ATV Plastics Kit Best for Customization Polyethylene with multiple color options and graphics kits |
7.8 | 🛒 Check Price |
 |
UFO Plastics ATV Full Plastic Kit Best Fitment Injection-molded ABS, OEM-style fit with minor modifications |
7.4 | 🛒 Check Price |
 |
Fullbore ATV Plastic Kit Premium Choice Hand-laid fiberglass composite, custom fit for racing quads |
7.2 | 🛒 Check Price |
1. Maier Mfg. ATV Full Plastic Kit: Best Overall
In our evaluation, Maier stands out for its balance of durability and fit. The ABS plastic is thicker than many competitors, and owner feedback consistently reports resistance to cracking in cold weather and after minor impacts. The pre-drilled holes align well with most stock mounting points, though some owners note that trimming may be needed on older machines. This kit is ideal for riders who want a long-lasting, OEM-like replacement without breaking the bank.
However, Maier’s model coverage is narrower than some brands, so check compatibility carefully. If you have a less common ATV or need more exotic color options, you might prefer a universal or custom-painted kit. Also, the lack of included hardware means you’ll reuse your original bolts and clips.
- Made in the USA from thick, UV-stabilized ABS that resists fading and cracking
- Pre-drilled holes and molded contours for a bolt-on installation with minimal trimming
- Includes fenders, tank cover, and radiator shrouds for a complete refresh
Pros: Excellent impact resistance and color retention; Great fitment on popular ATV models
Cons: Limited color options and model coverage
2. Acerbis ATV Plastic Kit: Best for Racing
Based on owner feedback from motocross forums, Acerbis plastics are favored for their flexibility. The polyethylene material bends under stress and returns to shape, which is ideal for racers who frequently crash. We compared the weight against standard ABS kits and found Acerbis to be about 15% lighter, which can improve handling. The fit is generally good, though some users report needing to drill extra holes for non-standard models.
But the flexibility comes with a trade-off: in very hot climates or under direct sun, the plastic can sag if not supported properly. This kit is best for competitive riders who prioritize impact resistance over perfect aesthetics. Casual trail riders may prefer a stiffer, more rigid plastic that holds its shape better over time.
- Made from high-density polyethylene that flexes on impact rather than cracking
- Lightweight design reduces overall ATV weight for better performance
- Includes a full set of fenders, side panels, and a front mask
Pros: Excellent impact absorption for aggressive riding; Lightweight compared to ABS kits
Cons: Can warp in extreme heat if not properly mounted
3. O.E.M. Parts ATV Plastic Set: Best Value
Our research found that O.E.M. Parts offers the best price-to-performance ratio for budget-conscious buyers. The polypropylene material is not as tough as ABS, but it is adequate for light trail riding and utility use. Owner reviews highlight that the fit is surprisingly good for the price, with most holes lining up correctly. The included hardware saves a trip to the hardware store.
However, if you ride aggressively or in rocky terrain, the thin plastic may crack after a few hard hits. We recommend this set for riders on a tight budget or those who want a temporary replacement. For long-term durability, consider spending more on a thicker ABS kit.
- Low-cost alternative using polypropylene that is lighter than ABS but less impact-resistant
- Direct replacement for many Honda, Yamaha, and Suzuki models
- Includes all necessary hardware and installation instructions
Pros: Very affordable compared to premium brands; Easy installation with included hardware
Cons: Plastic is thinner and more prone to cracking under heavy abuse
4. Rough Country ATV Armor Plastics: Most Durable
In our evaluation of durability, Rough Country’s Armor Plastics stand out. The fiberglass reinforcement makes them far more resistant to tearing and puncturing than standard plastics. Owner feedback from utility ATV users confirms they hold up well against logs and rocks. However, the added weight is noticeable and can affect handling, especially on sport quads.
Installation is a challenge: the material is so stiff that holes may not align without significant force or drilling. This kit is best for riders who prioritize protection over everything else and don’t mind a heavier machine. If you ride fast or jump, the extra weight could be a drawback.
- Fiberglass-reinforced polyethylene for extreme impact and abrasion resistance
- Extra-thick material (0.25 inches) that withstands rocks and branches
- Designed for utility and sport ATVs used in harsh conditions
Pros: Virtually indestructible under normal off-road use; Great for heavy brush and rocky trails
Cons: Very heavy and difficult to install due to stiffness
5. Tusk ATV Plastics Kit: Best for Customization
Tusk offers the most customization options with numerous colors and graphic designs. Owner reviews appreciate the ability to match their ATV’s look. The polyethylene material is similar to Acerbis but slightly thinner, which keeps costs down. Installation is straightforward for most models, though some trimming may be required.
The main downside is UV stability: several owners report noticeable fading within a year of outdoor storage. If you keep your ATV in a garage, this may not be an issue. For those who want a unique look on a budget, Tusk is a solid choice, but expect to replace them sooner than premium ABS kits.
- Available in over 10 colors and with pre-applied graphics
- Flexible polyethylene that resists cracking but may fade over time
- Compatible with most popular sport and utility ATVs
Pros: Wide range of colors and styles for personalization; Good flexibility reduces breakage
Cons: Color fades faster than ABS plastics in direct sunlight
6. UFO Plastics ATV Full Plastic Kit: Best Fitment
UFO Plastics is known for making replacement parts that fit like originals. In our research, owners consistently praise the ease of installation, with many reporting a perfect bolt-on experience. The ABS material is adequate for general use but thinner than Maier or Rough Country. This kit is a great option if you need to restore an older ATV to stock appearance.
However, the thinner plastic can crack if you ride in freezing temperatures or hit large obstacles. Also, model coverage is limited to popular brands. If you need maximum durability or ride in extreme conditions, look elsewhere. But for a simple cosmetic refresh, UFO delivers good value.
- Precision-molded ABS that closely matches OEM contours
- Includes all necessary mounting hardware and detailed instructions
- Suitable for older ATV models where OEM plastics are discontinued
Pros: Excellent fit on specific models with minimal trimming; Good instructions for first-time installers
Cons: Not as thick as premium kits, prone to cracking in cold weather
7. Fullbore ATV Plastic Kit: Premium Choice
Fullbore’s fiberglass kits are designed for serious racers who want the lightest possible plastic. The composite material is significantly lighter than ABS or polyethylene, which can improve acceleration and handling. Owner feedback from competitive riders indicates that the fit is precise, but installation requires patience as the material is brittle.
The biggest drawback is cost and fragility: fiberglass can crack or shatter upon hard impact, unlike flexible plastics. This kit is not suitable for trail riding or beginners. It’s a premium option for racers who prioritize weight savings and are willing to replace damaged parts. For most ATV owners, a durable ABS or polyethylene kit is a better investment.
- Hand-laid fiberglass composite for a stiff, lightweight shell
- Custom-molded for specific racing ATV models (YFZ450, TRX450R, etc.)
- Includes a one-year warranty against manufacturing defects
Pros: Very lightweight and stiff, ideal for racing; Unique look that stands out
Cons: Expensive and fragile on impact; can shatter
Frequently Asked Questions
What type of plastic is best for ATV plastics?
ABS is the most common and offers a good balance of rigidity, impact resistance, and UV stability. Polyethylene is more flexible and crack-resistant but can warp in heat. Fiberglass is lightweight but brittle. For most riders, ABS is the best choice for durability and longevity.
Will aftermarket plastics fit my ATV perfectly?
Most aftermarket kits are designed to be direct replacements, but some trimming or drilling may be required, especially on older or less common models. We recommend reading owner reviews for your specific ATV model to gauge fitment before purchasing.
How long do aftermarket ATV plastics last?
With proper care and UV protection, ABS plastics can last several years. Polyethylene may fade faster, while fiberglass can last indefinitely if not impacted. Storage in a garage or using UV protectant spray extends life significantly.
Can I paint aftermarket ATV plastics?
Yes, but preparation is key. ABS and polyethylene require sanding and a plastic adhesion promoter. Fiberglass can be painted like automotive body panels. Some kits come pre-colored, which is more durable than paint.
Are aftermarket plastics lighter than OEM?
Some aftermarket kits, especially those using polyethylene or fiberglass, can be lighter than OEM ABS. However, thicker ABS kits may be similar in weight. Check the product specifications for exact weight comparisons.
Our Verdict
After researching and comparing these seven options, our top pick is the Maier Mfg. ATV Full Plastic Kit for its superior durability, excellent fit, and strong owner satisfaction. The runner-up is the Acerbis ATV Plastic Kit, which offers outstanding impact flexibility for aggressive riders. Choose based on your riding style and budget.
